Copeland Automotive - A history

After working with the Royal Electrical and Mechanical Engineers during the last years of the second world war, David Copeland had discovered a passion and a skill for vehicular engineering. Frustrated with the lack of affordable, fun to drive basic sports cars availle for recently de-mobbed armedforces personel he set out to develop his own 2 seat 2 door drop top sports car. The emphasis should be on econonmical fun but with a high degree of drivablility. Key to this was a light weight, small capacity short stroke 4 cylinder power unit.

Copeland enlisted the help ex-REME collegaues and set about designing the first engine, with a view to building the car around that. What transpired was the first in the series-1 four cylinder powerplants - the 454NA.

The compact 1100cc engine had a short stroke of just 60.0mm which despite its standard cast iron construction allowed a red-line of 6000rpm and peak power output of 50.7Kw (68Hp) with solid reliability. The engine now needed a chassis and Copeland went back to his REME routes once again. Many of the pre-war automotive engineers found themeselves drafted into the REME during the conflict and Copeland had become friendly with many of them. One inparticular Copeland knew had been keen to start a new project once the war had finished and in short order Michael Sterrin, formally of Nash and Armstrong came on board.

What followed was a car true to Copeland’s core desire. In a little over 1 year, the team had not only refined the engine but produced the first complete chassis - the CR.

A compact 2 door sports car the CR hit the market with the disgnation CR150. With a length of 3.7m and a wheel base of 2.34m the CR was good looking, compact and fun to drive. With a view on the budget the CR was constructed on a standard steel ladder chassis with steel panels and a longitudinal front engine/rear drive layout. There was money spent however, but carefully. To ensure the car was fun to drive the CR was supplied with double wishbone suspension front and rear - an extravagence for sure but one that would pay dividends later. Weighing just under 850Kg the car was an immediate hit, though Copeland noted that moany customers were tinkering with the beloved 454NA power plant. Feed back was that the chassis could handle more than the 50Kw the 4 cylinder unbti was produceing so the design tem went back to the drawing board.

The result was the reworked 454NA60 engine (the original engine remained in production and was designated the 454NA50), producing a peak power output of 62.3Kw (83Hp).

With the revised engine Copeland found themselves offering two models - the CR150 and the new CR160. The CR was now getting a reputation for sublime drivability but still owners felt the car could cope with more power. Copeland however feared that they were pushing the 1100cc motor as hard as they dared with the 454NA60. When Robert ‘bobby’ Singer bought a CR160 for his wife he was so impressed with the car he wrote to Copeland and requested a high power version for himself. Again, initially Copeland was reluctant but when one of the engineering appretices suggested simply adding two in line cylinders to the exisitng engine eventually the project was agreed.

In spring 1946 the 456NA75 power plant was ready for testing.

Since this engine had only been developed for performance the cost was increased but everyone felt there was a market for it. Producing 75Kw (102Hp) the new 6 cyclinder power unit retain the signature short 60mm stroke and red-line was dropped form the 454NA60’s 6400rpm to 6200rpm, with peak power prodcued at 5900.

The CR was also given a number of tweeks to meet the new power (not to mention higher price) - though mostly these are hidden in the geometry set up and internal workings. A CR175 can be identified by those in the know however by the Chrome surround grill (body colour on the 50/60) and additional body colour twin vents under the scuttle panel to help the bigger engine breath.

Copeland now had an established customer base with three varients of the CR all selling well. The most popular was the CR160 as it represented and excellent balance of performance and cost, though the CR150 was not far behind. The CR175 sold in suffciient numbers to ake the project worthwhile, but Copeland recognised the need to diversify the range to maximise his engines and keep the company growing…

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In the summer of 1946 Copeland, Sterrin and a small group of core DCA staff started work on a second model to complement the CR. With the CR orderbook full, it was decided to develope a hard top 4 seat model based on the CR platform. It was decided that the 4 pot 454NA series engines wouldnt be suitable for the bigger car since Copeland wanted to market the new model at a more wealthy client base. The exisitng 456NA75 motor was considered suitable for the new car and no further consideration was given to motor developement for this platform.

The CC1-75 (note the - in the model nomenclur that would become a copeland tradition in later years) was launched at christmas 1946;

Despite the car being good looking and well balanced, the DNA to the CR was obvious to all and the 75Kw power unit and basic steel construction was not viewed as favourably when compteting in the 4 seat premium sport sector.

By 1947 the CR150 had been dropped from the line up as sales had reduced to a mere handfful of cars a year. The CR1-60 (note the redesignation for 1947) was still selling well and the CR1-75 in line with expectations. The problem for DCA was the CC model. While initial sales had been acceptable 1947 saw orders fall of a cliff and it became apparent that something needed to change.

Work started in earnest on a new variant of the 456NA family engine - designated the 456NA100.

the 1600cc six was pushed to the limit to produce just under 100Kw (134Hp) and gave the CC1-100 a new lease of life. The styling of the car was updated with subtly flared rear wheel arches to give a wider track and tyre combo to cope with the increased power and the addition of side ents to aid engine cooling and demark the model aesthetically.

The imporoved performance and drivability meant that sales of the CC model picked up, and although the attention was on the the CC1-100 model interest was such that enough CC1-75 to keep it in the catalogues.

With a four car line up now in place no-one was sure why Copeland didnt fit the reworked 456NA100 motor into the CR. Insiders at the time suggested he (Copeland) was trying to stay true to the budget ethos of the CR that had started the company just over 2 years previously.

Developements in 1948 would see that ethos change, potentially for ever…

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Already love this story, and the cars. Tons of character charmingly simple.

(and british too, all the better!)

Thanks very much. More coming soon

1948 brought some significant changes to the home market for DCA and more challanges for the struggling CC model. Jaguar Cars in coventry replaced the old fashioned looking SS 100 with the much fresher, faster and more luxurious XK120. with a range of big 6 Cylinder power plants and a proven race and competition history the new XK120 took sales from many sports car manufacturers and Copeland were no exception.

Their response was to ramp up the developement of a new 6 cylinder power plant and take the fight to Jaguar. Copeland also invested heavily in plant and technology to allow Aluminum panels to form the structure of a Copeland for the first time. With these cars any pretence of budget motoring for the masses had gone and the DCA team had their sights set on taking a piece of Jaguar’s established market.

By October 1948 the new 2000cc straight 6 was ready - the 486NA115.

Producing almost 116Kw (155Hp) the new 6 cylinder had excellent reliability and was still a reletively small capacity light weight engine compared to the Jaguar 2.5 and 3.5 litre cars. Copeland also maintined the short stroke philosophy that allowed his cars to rev and rev, with the 2000 6 producing peak power at 6100rpm and red-lining at 6400.

Copeland had the engine, and the car wasnt far behind. Sterrin had thrown the rule book away for the new CC variant - the bodywork was now super light weight aluminium panels, the interior was a luxury finish and the track and subsequent tyre size was significnatly enlarged over the standard CC. When the new light weight body was matched to the 486 power train performance, balance and handling was phenominal. Lower power than the Jaguar but lighter weight (900kg compared to the 1200Kg for the Jag) meant the new CC was better to drive and faster on tight courses.

So what to call the new car? The logical derivative was the CC1-115 but both Copeland and Sterrin felt this betrayed the special nature of the cars performace, hand built aluminium body and luxury finish. This was much more than a more powerful version of the CC1-75 and CC1-100, this was a racing car for the grand tour. In the end the inner circle decided on a designation that meant something different to each of them. The new car was launched simply as:

The CC-S

Unknown to Copeland, Sterrin had also been working on an aluminium bodied CR to complement the new CC-S. At the December Earls Court motorshow in 1948 the Copeland CC-S was revealed to the world, and the Copeland CR-S was revealed to David Copeland himself!

The car used the same 486NA115 power plant as the CC-S and the two cars together made a formidible impact on the motoring public. Both cars but the Jaguar XK120 well and truely in the shade. Copeland himself however didnt like seeing his beloved budget CR with a hefty luxury price tag and significantly improved interior. He felt the average man would now feel that they werent getting the best car they could. Copeland committed that for 1949 the CR would see reworked, more powerful yet better value 4 cylinder engines, upgraded interiors and revised styling to move them closer to the soon to be legendary S models.

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