Oh no, the thread title grows ever longer…
I have added another car to the collection.
*note: I haven’t posted since August, so a lot of the stuff I’ve done was done before winter really set in. Since I have the Insight, I’ve completely sworn off driving my project cars on salted roads if possible. We have had decent-ish weather, but there has been some salt-pocalypses too.
Insight
Oh no, what’s happened here?!
Oh, not to worry. Merely removing the bumper for a fog light install.
Looks great.
Installation was easy and would be just as easy to reverse. Aka, no warranty voided.
I used a fuse tap to pull ignition switched power out of an existing blank (and wired) fuse slot in the fusebox, which is used solely for powering the switch.
The lights themselves have an inline fuse into the power side of the relay straight off of the 12v battery; which is…inside the cabin…
The relay is grounded inside the cabin, and runs a single power wire out to the engine bay, which splits to power the lights. The lights are grounded on the front crash bar, exactly where they would be grounded had I purchased the insanely overpriced OEM Honda kit.
And the switch fits nicely in the blank on the switch panel.
12v battery lies underneath the smartphone pedestal/shifter console and hidden by an access panel. Tucked my wiring in some free space.
I want to find a higher quality switch at some point, this one actually broke when testing the lights for the first time. Same story as the RX-7’s gauge cluster, had to bridge a burnt pcb trace. It’s an eBay kit, so its not surprising; but its worked reliably for a few months now, so its good enough.
I have grown to have some buyer’s remorse for the car. I’m frustrated with some relatively minor and nitpicky gripes I have with certain functions/features. Although I would absolutely say with confidence that Honda Sensing 2.0 is overrated and pretty mediocre; has some weird criteria for certain functions that Toyota’s comparable system doesn’t have. For example, why does Honda’s lane centering require you to be going at least 45mph? Toyota will do it as slow as 25mph. But the car is fine otherwise.
We’ve just crossed 6k miles! First oil change complete. No matter what manufacturers say, I think 10k miles is too long.
I plan to make a grille block to see if it will help keep coolant temperatures higher during the winter. I’ve started monitoring some data pids through Torque Pro, and I notice my coolant temps can drop as much as 20F during a short stint in EV mode or while regen braking off the highway. I’m not sure what the thermostat temp is either, but I suspect the coolant may not be reaching it. I’m somewhat certain that this is the cause of my approx 10mpg loss when ambient temps fall below 50F.
Previa
The differential still whines a little. So probably going to have to take it back to get it looked at, smh.
The exhaust has been fully replaced, 99.9% leak free. New O2 sensors, so the engine is now running in closed loop. Wow, who would’ve thought that running in open loop would reduce mpg by this much, lol. The fixed exhaust also has greatly improved throttle response and power output; driving the van is a joy now. Especially since its quiet and you can hear the supercharger whine
Yea, it was running essentially open header before. Oops.
I replaced the front brakes, including calipers. Immediately fixed my lack of confidence. Brake pedal feels brand new. If I taped over the odometer and asked you to try out the brakes, you would guess it has under 100k miles.
Picked up a brand new top steering column cover from Toyota. Made the broken but usable bottom half work. The two halves aren’t color matched, but funnily enough the grey goes perfect with the dash cover. In my defense, grey was the only color left in stock; the part is not in production anymore. Bottom halves are completely NLA.
I finally installed the new oil pressure switch. Sure enough that was the problem.
A fuel filter? On a coolant line? What?
Well…its a really really weird issue exclusive to the supercharged Previas. Stock, there’s obviously no filter here. And for whatever reason, these little black flakes gum up in the T-junction where it merges with that silver line with yellow sticker. This blocks coolant flow through the IAC valve, and the ECM will run a high idle at all times. So, people put a cheap parts store fuel filter in to collect the flakes and keep coolant flowing; keeping you at proper idle speeds.
A/C is still broken. I found at least one leak point, which is very very bad and it won’t hold a charge for more than a few days. The line needs to be cut and reflared, or somehow otherwise repaired. The rear A/C lines are also confirmed to be cut, so the rear fan is just a fan. The rear fan also makes some scary noises.
I’m not sure if I ever mentioned it, but I replaced the front blower switch a while back. I finally have full control over the fan speed. No more "low or full speed and no in between, and no you don’t even get to turn it off. "
Lets talk EGR.
I hate this van sometimes. Its cool, and generally not that hard to work on. But the way they designed the EGR to conform to this unique body…there are no words to explain how bad it is…
I took the air inlet off (basically a thing that goes where a throttle body normally would, because Previas are weird), and cleaned that up. It was completely clogged with carbon.
I could not remove the EGR valve. Thanks to Toyota’s awful design, the EGR rust welded to the EGR pipe; so if I have to replace the EGR for any reason, it will have to be cut off. No idea how the new one would be installed. In any case, because I could not remove the EGR, I couldn’t easily clean the whole passage. So I didn’t fix the code. I will have to take a new approach to try and clean the passage fully.
In other news, , I don’t think its really leaking much oil anymore. I plan to change the water pump and coolant this spring, which requires removing the oil filter pedestal; so those o-rings will get replaced. And I don’t think it would hurt to replace the oil return pipe gasket either. Need to clean the bottom of the engine before I make any definitive claims though, she’s drenched in oil.
Corolla
Got the new fuel pump installed. The car starts faster and stronger, and no longer stalls in sharp corners. Boom, easy fix.
Wait, why is there puddle of gas under the car?
Crappy and rusty line decided to burst under the, now proper, fuel pressure. Luckily the hardline on the other end of the pictured rubber hose is good. Ran a line from the pump to the chassis hardline, bypassing this rusted hardline entirely. No more leak.
Besides that there’s nothing to report. I honestly haven’t driven the Corolla too much since replacing the fuel pump. It lacks low end power, making it hard to drive; and the clutch is pretty worn, so not helping.
I should be getting the flex pipe replaced soon, which should fix the giant exhaust leak. If its anything like the Previa, it should pick up quite a bit of power and get easier to drive. Then I can make a more educated decision on the clutch.
I may be selling the car, due to picking up an even cooler and nicer car; but if the exhaust makes it drive like how I want, I may hold onto it. Though it may get taken off insurance and parked in a field until I can finally buy a house…
And it still needs the valve stem seals replaced. I have the parts, but I don’t have an air compressor or know what I’m doing. Waiting for my buddy to be free so we can tackle it.
RX-7
Wow, my last update was right after I got it running again. No more updates on it, lmao.
Well, my hypothesis was right and spark plugs fixed it. Also correcting my errors in creating a new vacuum setup.
Ran awesome and had some fun. Then had issues with the idle, so decided to rebuild the carburetor.
That was a mistake.
No end to carb issues. Flooding so bad the motor hydrolocks from fuel. Yea, that happened. Thank god its a rotary so you can just pull the spark plugs and become a backyard BP.
I could rant for pages and pages about the endless issues I had, but it’d be boring. Now that I have taken that thing apart…6(?) times, I’ve got it basically figured out now anyways.
I think it still runs slightly rich, but I really really really cba to take the carb apart again. At least it runs and doesn’t stall from flooding every 20 seconds.
In any case, it idles like a dream now and runs pretty well. Fixed a couple more vacuum system issues and the car drives absolutely amazingly; way way better than I’ve ever seen it.
The gaping hole in the midpipe was filled with weld and the flange was properly welded back on. 100% leak free. It is now quite a bit quieter, and I don’t think there’s any difference in power; but the exhaust doesn’t drone at all, and has a throatier tone at lower rpm. Reasoning behind the negligible power difference being the leak is after the resonator. But having the new resonator yielded a good power bump since the catalytic converter was not only an 80s cat, but also had holes in it; equivalent to the broken flex pipes on my Toyotas. The header made a huge difference in power, obviously; and it sounds pretty good. The factory muffler is a bit restrictive I think, and it kinda sounds ricey under certain conditions; but its good enough for now and I can always get the upgraded stock-like muffler later.
Taken the day after my last post.
And taken during the leak repair.
I need to replace the front brake calipers and replace the rear shoes again. The shoes are super worn from back when the wheel cylinders were messed up. The new shoes stuck out too far and drug on the drums; the wheel cylinders were replaced quickly thereafter, but the damage was done. The calipers are 38 years old, and the brake pedal travels pretty far. The brake master cylinder and the wheel cylinders are new; so, time to fire the parts cannon and see if it fixes it like it did on the Previa.
I also finally adjusted the parking brake cable (my coworker and I replaced it a while ago, because my coworker snapped it and was obligated to pay for it and help); it no longer travels literally all the way up to barely hold the car. Perfect 6 clicks to hold the car with confidence.
Presently she’s chilling at the storage unit to ride out the winter. She has come out a couple of times since the solstice, but only on the nicest days.
Camry
I have the most boring car collection, lol.
Anyways, my buddy spotted an old Camry that was traded in to a dealership he frequents for work. Being a dealership, the price was kinda high; but ultimately I deem it acceptable.
It is a 1991 Camry DX, 281 thousand miles. Woah that seems really sketchy right?
Hold on a second, there’s a catch; a good one.
The car is near mint.
Completely rust free, and the paint just needs buffed.
Interior is in good shape, and it has cool wheels.
The better part: its a one owner florida car that trekked between ohio and florida countless times.
Every service performed on it is scribbled on something that’s in the glovebox.
And confusing, but excellent, is a receipt for an engine rebuild. It doesn’t list a mileage, but cross referencing the date with other receipts it can’t have much more than 50 thousand on the rebuild. Not bad at all. The block and stuff has 281k, but the rings, bearings, and seals/gaskets only have ~50k.
It has a couple issues, but for its age and mileage I can’t complain; especially when looking at the condition of everything else. The issues are pretty bog standard for these 2nd gen wide bodies anyway.
The rear power windows don’t work. Classic SV21 Camry issue apparently, likely to be a broken or shorted wire in a door harness. The rear doors also don’t seem to trip the dome light.
The shift lock release doesn’t function, requiring the bypass every single time you shift out of park. I haven’t looked into it much yet, but this is going to be tough to fix.
And the sunroof doesn’t track quite right, resulting in issues closing. I suspect it doesn’t quite seal right because the rear headliner is sagging a bit (not the cloth part, but the whole thing); however I have not noticed any signs of water leakage during my ownership. Just a lot of wind noise on the highway, though tbh idk if that’s just what I should expect for an 80s car with a sunroof.
I got rid of the bumper bra almost immediately. Looks ugly.
There’s some minor paint damage underneath since its been on there for at least 15 years; but should be repairable.
The engine bay is super clean.
Ignore the Highlander floor mats. I have no idea why they were there, and they’re dirty. I bought new ones.
I haven’t installed them yet, but I have to do it. I love fog lights, and I especially love these Sylvania ones. I have the clear lens versions on the RX-7 and the Previa. I thought these harder to find “amber” ones would look awesome on the Camry.
LED lighting conversion, obviously. Fog lights will remain halogen, headlights I may upgrade to LED if I find 4300k LEDs in 9004 with a decent beam pattern.
Interior got the full treatment too. Still need to do the shifter light in the center console, and get bulbs for the gear indicator in the dash (some lights are burnt out, and they need to be LED anyway).
The previous owner had this Toyota anti-theft system installed at some point in the 90s. I’m sure it worked great for him at one point. However, I seem to be missing some type of remote or something; so I have zero control over it.
When its hooked up, if I simply open the door I have 20 seconds to get in and turn the key to the “on” position before the alarm goes off. If I open the trunk from outside with the key, the alarm goes off instantly. Very convenient.
I figured out how it was spliced into the starter trigger off the ignition switch, and completely removed the box. No more alarm, I can open my trunk and doors in peace.
Obligatory dash cover. Also the new floor mats. Not bad for aftermarket; same brand as the dash mat.
That paint is just so good.
The old spark plug wires and the distributor cap were very old. The cap was worn and the wires probably didn’t have much time left.
So, new plugs, wires, cap, and rotor. Looks cooler.
Alternator has died. Yay.
Maybe I’ll feel the power of the new spark plugs when it actually has power, lol.
Cruise control is on the fritz now, but I wonder if it has something to do with the alternator. Saw it mentioned in a single forum post, but no other confirmation or information if a new alt fixes it. Basically, the indicator in the switch to say that cc is on doesn’t want to come on. Sometimes it will come on, and when it does, cc works flawlessly. So, we’ll see when I finally can get to throwing the new alternator on.
The Camry also has brake issues.
The dealership replaced the wheel cylinders before I bought it due to a brake fluid leak. And then they forgor to adjust the shoes. Yea, I love my brake pedal going near the floor for braking too. I fixed the adjustment and it helped a bit.
I also tossed the parts cannon and replaced the front calipers, and did pads/rotors while I was there obviously. That helped a little bit.
Fully flushed the brakes. Didn’t seem to help much. I have a new brake master cylinder waiting to go in, but roads are salty and its 15F outside. It can wait. (Plus all the other brake work I’ve done has made it very usable; its definitely no worse than the Corolla. And is now better than the RX-7.)
I really like the Camry. The auto seatbelts are weird and I keep reaching to unbuckle half the time, but its such a whacky cool feature. It rides really well and is quite comfy. This and the RX-7 are 100% forever cars for me now.
I love these wheels.