Okay, I did several tunes for you.
First thing I noticed was the drop in MTBF as I tried to bump up the rev limit. Small-displacement engines like to rev to make their power, and I noticed your engine design was slightly oversquare. This means that the stroke is longer than the bore is wide. Ideally, you’d like a square (both are equal) or undersquare (shorter stroke than bore). To a point, these reduce the strain on rods, allowing higher revs without harming reliability. The rest was tune optimizations. You want to have your redline slightly above peak power. If you have to shift right as the engine peaks, you basically have to “start over” building power in the next gear. Peak numbers don’t count nearly as much as power under the curve. You want a long, flat torque curve. I bumped compression and made a few other changes. Files attached are in ascending order of aggressiveness. Also keep in mind these tunes are progressive, with each building on the previous, except noted changes. Also note that despite the revised bore/stroke, the engine still displaces the original 2014 cc.
The first tune retains as much of the original as possible, adding multiport fuel injection to decrease octane requirements, slightly revised exhaust, increased compression, increased rev limit, and revised ignition and cam. Revised rod ratio as discussed above.
143 HP@6600 / 133lb-ft@4000
40k+ MTBF, 24.25% econ
27.3 man hours, $612 material costs
Wosa EconRev0.lua (43.3 KB)
This second tune has a further revised rod ratio, safely increasing redline to 7100 RPM. VVT and VVL were also added (note the very flat torque line) with revised cam profiles. Exhaust and ignition were reworked again to optimize changes in Mid tune.
171 HP@7100 / 138 lb-ft @ 4900 (more importantly, above 120 lb-ft from 1500 RPM until redline)
39,600 MTBF, 28.80% econ
42.9 man hours, $631 material costs
Wosa MidRev0.lua (44.7 KB)
This third tune utilizes single point direct injection and increased compression. Rod ratio remains the same, with cams and ignition refined for the added wiggle room direct injection allows for octane requirements.
191 HP@7100 / 145 lb-ft@6000
40+ MTBF, 30.00% econ
41.5 man hours, $977 material costs
Wosa LuxeRev0.lua (44.3 KB)